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Customized intelligent robotic welding integrators

2025-01-22 13:51:40

Robotic welding integrators solutions

Customized intelligent robotic welding integrators will realize automated assembly, handling, spot welding, preheating, welding, post-heating and other production procedures according to customer specific requirements, and use intelligent flexible welding production lines to solve customers' multi-solution needs. Automatic identification of welds for welding due to different shapes and sizes of workpieces improves welding stability, reduces workers' labor intensity, improves workers' working environment, and changes traditional working methods. The production line has reasonably arranged the product process flow, based on meeting the production rhythm, fully considering the supply and demand management between each process, and striving for production line performance ratio. At the same time, the economy, safety, good operability, welding reliability and high flexibility of the production line are the design criteria.

Modular workstations and centralized control

The production line adopts modular control of workstations. Under normal working conditions, the system will adopt centralized control management to monitor production operations. If the workstation needs to be controlled separately, the modular control operation can be performed by the workstation control integrated machine. The central computer monitoring platform will monitor the working conditions of the entire system in real time, which is convenient for systematic management of production operations. Each module has a safety protection alarm device, which can monitor the equipment operation status and sudden fault points in real time.

Production line distribution

The entire intelligent flexible production line is arranged in a "one" shape from left to right. It is divided into 15 workstations including production stations and storage areas, which can meet the co-production of various series of workpieces. The production line uses welding robots, assembly robots, RGV, automatic gun changing devices, automatic inspection and proofreading platforms, servo flip positioners, material fast loading and positioning trolleys, flexible tooling, tempering furnaces, etc., and unified debugging and production through the information production command and dispatch system to achieve standardization of assembly welding stations, procedural operation processes, automation of component loading and unloading transportation, and informationization of production management.